ML1560A automatic comb tenon production line
ML1560A
Automatic comb tenon production line

Schematic diagram


AUTOMATIC FINGER JOINTING LINE
Comb tenon mortise, stitching is an effective method of horizontal inoculation of timber, it can improve the utilization of timber, reduce waste of resources, realize short material with long, bad material, the purpose of optimal use by tenon joining together of plank, small deformation in the later processing, performance is superior to the ordinary wood, the products are widely used in furniture, doors and Windows, wooden production processing industry, etc.
WDL' s AUTOMATIC FINGER JOINTING LINE adopted the septum pneumatic valve of Bosch Rexroth, imported from Germany, can be made each action fast and stable;
The transducer system of Lenze, imported from Germany, which meets the requirement of shaping speed and stable passing.
The inported dual-linear guides and sliding seat adjust the saw spindles and workbenches movement;
The safety guards separate human and working area. All doors and circuit and connected. Once open a door, related working area will be stopped running.
Partial product introduction:
(Note: The comb tenon blade is optional)Finger joint shaper blade is optional accessory.

The air pressure sensor can be prevented the machine from combing when the air pressure is below the safe standard and the check valve can maintain the safe air pressure throughout the process, and the trip sensor ensures that the processing object are combed in the impacted state.

Equipped with the organized and compact knife-shaft drive. All the knife-shaft are drived by the leather belt, so as to libration when operating. After the adjustment of the tool position, the leather belt has the automatic tension function.

The laser-targeted irradiation technology enables the alignment check of the face and height of the wood. The tooth hardwood installed on the back board can effectively avoid the avulsion and collapse of the last wood.

Equipped with the up and down scoring saw blades and the spiral smashing saws of Germany, all the tooth styles can be processed perfectly through the transformation of the knives, no matter the positive/negative joint, or exchange-shoulder joint.

All horizontal displacements of spindles are micro-regulated by the differential screws. Equipped with perfectly precise detectors to make the precision reach 0.01mm.

The pneumatic spraying device can respond quickly to the start-stop mark; repeatedly pressing the manual button of spraying can clean the spraying system easily. Different sizes of the nozzle are adopted according to the different viscosity of the glue, and the quantity of nozzle is in accordance with the cross-section's height of the wood. Only one piece of glue film is covered on the tool, compared with the traditional coating system, can save 30% of the glue.

The unique small secund plate device enables the end of the short wood can be delivered normally into the vertical position after cutting. The special large oil tanks can push the pressure from the push-oriented set (reach 12 tons of the pressure) to ensure the reliability of the vertical joint.

The length block device of vertical joint can quickly adjust when the length of the jointing wood is with 6m-3m. To the change the block size to suit different sizes cross-section of wood.
|
Model number |
MODEL |
ML1560A |
|
The length of the material (minimum/maximum) |
Length. Material (min/max) |
150-900mm |
|
Feeding width (minimum/maximum) |
Width. Material (min/max) |
430-500mm |
|
Diameter of comb cutter shaft |
Diameter Of Knife Spindle |
Φ70/50mm |
|
Comb height (min/max) |
Fingering Height (min/max) |
12-150mm |
|
Finger joint length (minimum/maximum) |
Jointing Length (min/max) |
1050-6200mm |
|
Finger joint width (minimum/maximum) |
Jointing Width (min/max) |
30-150mm |
|
Finger joint thickness (min/max) |
Jointing Height (min/max) |
12-80mm |
|
Maximum joining force |
Max. Jointing Force |
12t |
|
Maximum productivity |
Max. Output |
20m3/h 37.2m/min |
|
Total power |
Total Power |
43kw |
|
working pressure |
Working Air Pressure |
0.6-0.8mpa |
|
Diameter of suction port |
Dia. Suction Inlet |
Φ250mm×2pcs, Φ100mm×1pc |
|
Dimensions |
Overall Dimensions |
1250×500×170cm |
|
net weight |
Net Weight |
11500kg |
| Product structure features and working principle of ML1560A comb tooth butt production line machine | ||||
| Serial number | Figure No. | Name | Quantity | working principle |
| 1 | ML1560A-01 | Part of the fence | 1 | 1. Comb-tooth butt joint line ML1560 is composed of conveyor MF7506, comb-tooth machines MXZ3515A, MXZ3515B, splicing conveyor MF7406, and butt-joining machine MHZ1560B. Two combing machines automatically comb the two ends of the wood, and apply glue to the end of the comb. Then the wood is automatically transported to the conveyor MF7406, and the conveyor MF7406 transports the wood to the docking machine, and then the wood is manually sent to the docking machine for docking. 2. The comb machine adopts linear guide rail, and the rack and pinion drive feed. The fuselage is equipped with a supporting rail for supporting wood, and the wood is placed against the surface of the supporting rail for cutting and processing. Therefore, it is avoided that the wood material directly abuts on the soft conveyor belt of the comb machine worktable, which will cause vibration during cutting and affect the processing accuracy. The sawing part is equipped with upper and lower high-speed scoring saws to avoid edge chipping and roughening caused by sawing. The splicing conveyor MF7406 is equipped with lateral elastic retaining wheels to ensure that the sides of the wood are flush. The feeding speed is higher than the speed of the feeding motor roller of the docking machine. The speed difference between the front and rear feeding at the same time is used to realize the longitudinal butt pre-tightening of the wood. The MHZ1560B docking machine is equipped with double stations for feeding and docking, and the feeding and docking can be carried out at the same time. The feeding table is equipped with elastic side baffles. When the wood enters the state of waiting on the work surface, the elastic side baffle sticks against the wood to keep the wood straight |
| 2 | ML1560A-02 | Electric cabinet part | 1 | |
| 3 | ML1560A-03 | Splicing conveyor | 1 | |
| 4 | ML1560A-04 | Hydraulic part | 1 | |
| 5 | MF7406 | Conveyor | 1 | |
| 6 | MF7506 | Conveyor | 1 | |
| 7 | MXZ3515A | Comb machine (with spray glue) | 1 | |
| 8 | MXZ3515B | Comb machine | 1 | |
| 9 | MHZ1560B | Docking machine | 1 | |
HOT LINE:
Fax: 0757-27330190
Email: sale01@wdlmachine.com
Add: No. 1, Xingli South Road, Industrial Avenue, Licun Village Committee, Lunjiao Street Office, Shunde District, Foshan City, Guangdong Province,China
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